2004 Chevrolet Tahoe problems and complaints

Owners have filed 467 complaints with NHTSA about the 2004 Chevrolet Tahoe. The most-reported areas: Electrical System (214), Service Brakes (84), Steering (29).

Key takeaways

  • 467 owner complaints on file with NHTSA.
  • 25 involve a crash, 7 a fire, 24 reported injuries.
  • Complaints are unverified owner reports; recalls are confirmed defects.
Complaints by component
ComponentComplaintsShare
Electrical System21446%
Service Brakes8418%
Steering296%
Vehicle Speed Control276%
Power Train266%
Engine266%
Hydraulic235%
Engine And Engine Cooling204%
Structure153%
Air Bags143%
Visibility112%
Seats102%

One complaint can name several components, so shares add up to more than 100%.

NHTSA 5-Star crash ratings
VersionOverallFrontSideRollover
2004 Chevrolet Tahoe 4-DR. w/SABNot ratedNot ratedNot rated3/5

Latest complaints, as filed

Owner-written and unverified by NHTSA.

Steering,electrical System,service Brakes - filed 2026-09-16

My brakes locked up with steering wheel and cause me to go off the road it’s very unsafe and there should be recall immediately

Seat Belts - filed 2025-07-24

UNKNOWN

Power Train - filed 2023-07-28

My Tahoe has the New Process 246GM transfer case. They have a known issue called pump rub where the pump is to close to the magnesium shell, and rubs pin holes in the shell which causes fluid to dissipate over time causing the transfer case to run dry burning it up. I've had a mechanic check it out and there was no flu...

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More for the 2004 Chevrolet Tahoe

Complaints are reports filed by owners with the National Highway Traffic Safety Administration. NHTSA publishes them without verifying them, and counts rise with how many cars were sold, so compare years of the same model rather than different models. Crash ratings are NHTSA's own 5-Star Safety Ratings results.